GLEEBLE MAXSTRAIN MCU

Multi-Axis Hot Deformation With Unlimited Strain Control

 

Push the boundaries of severe plastic deformation research. The Gleeble MAXStrain MCU® delivers multi-compression hot deformation testing with no practical strain limit — enabling laboratory grain refinement, ultrafine grain material production, and precision-controlled deformation at temperatures and strain rates that mirror real production processes.

 

What Is the Gleeble MAXStrain Multi-Axis Hot Deformation System?

The Gleeble MAXStrain is a Mobile Conversion Unit engineered specifically for severe plastic deformation (SPD) research and grain refinement applications. As an add-on to any Gleeble thermomechanical simulator, the MAXStrain transforms your existing investment into a dedicated multi-axis hot deformation testing system capable of achieving strain levels far beyond what conventional single-axis deformation equipment can provide.

 

The system works by restraining specimens in the longitudinal direction while subjecting them to repeated alternating compressions in the two perpendicular axes. With no specific limit on the number of compression hits, the MAXStrain can accumulate virtually unlimited total strain — all while maintaining closed-loop control of strain, strain rate, and temperature throughout every cycle.

 

The result: a laboratory-scale severe plastic deformation research tool that produces samples of ultrafine-grain or nanoscale material large enough for subsequent mechanical properties testing — something no conventional single-pass hot deformation system can achieve.

 

Compatible with steels, aluminum alloys, titanium, nickel superalloys, and a wide range of engineering metals, the MAXStrain is the definitive laboratory grain structure refinement equipment for academic research, industrial R&D, and advanced materials development programs.

 

"The MAXStrain provides unparalleled, accurate control of all parameters, offering a high degree of reproducibility. Researchers can quickly and precisely create materials in the laboratory under well-controlled mechanical and thermal conditions."

Contact Us

 

READY TO ADVANCE YOUR SEVERE PLASTIC DEFORMATION RESEARCH?

Speak with a Gleeble application engineer to discuss your specific multi-axis hot deformation testing requirements. We'll help you configure the right MAXStrain system setup for your material systems, target strain levels, and laboratory infrastructure.

 


 

KEY POINTS

  • Unlimited Strain Accumulation - No specific limit on compression hits — achieve strain levels orders of magnitude beyond single-pass deformation methods.
  • Multi-Axis Deformation Architecture - Longitudinal restraint with perpendicular alternating compression enables true multi-axis hot deformation unavailable in conventional frames.
  • Precision Thermal Control - Full Gleeble precision temperature controlled deformation — thermal profiles match real production conditions at every stage.
  • Testable Sample Sizes - Produces ultrafine grain and nanoscale specimens large enough for follow-on tensile, hardness, and impact testing.
  • Broad Material Compatibility - Validated for steels, aluminum alloys, titanium, and other structural metals used in aerospace, automotive, and energy sectors.
  • MCU Flexibility - Mounts on existing Gleeble systems (3500, 3800) — no dedicated machine required. Protect capital investment while expanding research scope.
     

 

Competitive Differentiation
MAXStrain vs. Traditional Hot Deformation Testing
 

Conventional single-axis deformation equipment hits a fundamental physical limit — once the specimen geometry degrades, testing stops. MAXStrain eliminates that barrier entirely.

 

Capability Traditional Single-Axis Testing Gleeble MAXStrain System
Strain Accumulation Limited by specimen geometry; typically <1-2 true strain Virtually unlimited - no specific hit limit
Deformation Axis Single axis only Multi-axis; alternating perpendicular compression with longitudinal restraint
Grain Refinement Achievable Moderate; limited by strain ceiling Ultrafine and nanoscale grain structure routinely achievable


 


 

CORE FEATURES & CAPABILITIES

Engineering Capabilities Designed for Demanding Research

 

Every specification of the MAXStrain system is engineered to solve the hardest problems in severe plastic deformation research and high-strain-level deformation testing.

MAXStrain Unlimited Strain Control

With no preset limit on compression hit count, the MAXStrain system allows researchers to accumulate strain beyond any threshold achievable by conventional severe plastic deformation equipment — enabling true SPD at laboratory scale.

Multi-Compression Hot Deformation Architecture

The dual-column horizontal test frame restrains specimens lengthwise while enabling perpendicular deformation across alternating axes — the defining characteristic of a true multi-compression hot deformation system.

Closed-Loop Hydraulic Servo Control

Hydraulic servo actuation provides precise control of force (up to 196 kN static), stroke rate (0.01–350 mm/s), and stroke distance (up to 36 mm) — the precision foundation of a controlled strain rate testing equipment platform.

Precision Temperature Controlled Deformation

Full integration with the Gleeble's resistance heating and quenching system delivers thermal accuracy to ±1°C throughout multi-hit sequences — a core requirement for reproducible grain refinement studies and thermomechanical process simulation.

Ultrafine Grain Material Testing Equipment

By accumulating high total strain under controlled thermal conditions, the MAXStrain routinely produces ultrafine-grain microstructures in structural alloys — converting laboratory specimens into samples suitable for full mechanical characterization.

MCU Modularity & System Compatibility

As a Mobile Conversion Unit, the MAXStrain mounts directly onto existing Gleeble 3000-series systems, expanding capability without requiring a dedicated machine — protecting capital investment while enabling new research directions.


Download

 

EXPLORE THE NEXT GENERATION OF MATERIALS TESTING

Download the Gleeble MAXStrain MCU System brochure to read more about Multi-Axis Hot Deformation for severe plastic deformation research.

Technical Specifications

Every parameter engineered for precision, reproducibility, and research-grade performance in multi-axis hot deformation and severe plastic deformation research.

 

Specifications

Gleeble MAXStrain MCU
System Format  

Test Frame

Horizontal type with dual 99 mm (3.9 in) diameter columns

Mechanical System

Closed-loop hydraulic servo control
System Tolerances  

Maximum Static Force in Compression

20,000 kg (~44,000 lb) — 196 kN

Maximum Dynamic Force in Compression

8,000 kg (~17,600 lb) at 700 mm/s — 80 kN

Maximum Stroke Rate in Compression

350 mm/s (13.7 in/s)

Minimum Stroke Rate in Compression

0.01 mm/s (3.94 × 10⁻⁴ in/s)

Maximum Stroke Distance

36 mm (1.41 in)

Maximum Number of Compression Hits

No Specific Limit

 

 


Browse FAQ

 

COMMON QUESTIONS
ANSWERED BY OUR ENGINEERS

Get answers to common questions about our resistance heating torsion solution.

Contact Us

 

STILL HAVE QUESTIONS? CONTACT OUR TEAM

Let us know if you're ready for the unparalleled Gleeble MAXStrain multi-axis hot deformation MCU.