GLEEBLE MAXSTRAIN MCU
Multi-Axis Hot Deformation With Unlimited Strain Control
Push the boundaries of severe plastic deformation research. The Gleeble MAXStrain MCU® delivers multi-compression hot deformation testing with no practical strain limit — enabling laboratory grain refinement, ultrafine grain material production, and precision-controlled deformation at temperatures and strain rates that mirror real production processes.
What Is the Gleeble MAXStrain Multi-Axis Hot Deformation System?
The Gleeble MAXStrain is a Mobile Conversion Unit engineered specifically for severe plastic deformation (SPD) research and grain refinement applications. As an add-on to any Gleeble thermomechanical simulator, the MAXStrain transforms your existing investment into a dedicated multi-axis hot deformation testing system capable of achieving strain levels far beyond what conventional single-axis deformation equipment can provide.
The system works by restraining specimens in the longitudinal direction while subjecting them to repeated alternating compressions in the two perpendicular axes. With no specific limit on the number of compression hits, the MAXStrain can accumulate virtually unlimited total strain — all while maintaining closed-loop control of strain, strain rate, and temperature throughout every cycle.
The result: a laboratory-scale severe plastic deformation research tool that produces samples of ultrafine-grain or nanoscale material large enough for subsequent mechanical properties testing — something no conventional single-pass hot deformation system can achieve.
Compatible with steels, aluminum alloys, titanium, nickel superalloys, and a wide range of engineering metals, the MAXStrain is the definitive laboratory grain structure refinement equipment for academic research, industrial R&D, and advanced materials development programs.
"The MAXStrain provides unparalleled, accurate control of all parameters, offering a high degree of reproducibility. Researchers can quickly and precisely create materials in the laboratory under well-controlled mechanical and thermal conditions."
READY TO ADVANCE YOUR SEVERE PLASTIC DEFORMATION RESEARCH?
Speak with a Gleeble application engineer to discuss your specific multi-axis hot deformation testing requirements. We'll help you configure the right MAXStrain system setup for your material systems, target strain levels, and laboratory infrastructure.
KEY POINTS
- Unlimited Strain Accumulation - No specific limit on compression hits — achieve strain levels orders of magnitude beyond single-pass deformation methods.
- Multi-Axis Deformation Architecture - Longitudinal restraint with perpendicular alternating compression enables true multi-axis hot deformation unavailable in conventional frames.
- Precision Thermal Control - Full Gleeble precision temperature controlled deformation — thermal profiles match real production conditions at every stage.
- Testable Sample Sizes - Produces ultrafine grain and nanoscale specimens large enough for follow-on tensile, hardness, and impact testing.
- Broad Material Compatibility - Validated for steels, aluminum alloys, titanium, and other structural metals used in aerospace, automotive, and energy sectors.
- MCU Flexibility - Mounts on existing Gleeble systems (3500, 3800) — no dedicated machine required. Protect capital investment while expanding research scope.
Competitive Differentiation
MAXStrain vs. Traditional Hot Deformation Testing
Conventional single-axis deformation equipment hits a fundamental physical limit — once the specimen geometry degrades, testing stops. MAXStrain eliminates that barrier entirely.
| Capability | Traditional Single-Axis Testing | Gleeble MAXStrain System |
| Strain Accumulation | Limited by specimen geometry; typically <1-2 true strain | Virtually unlimited - no specific hit limit |
| Deformation Axis | Single axis only | Multi-axis; alternating perpendicular compression with longitudinal restraint |
| Grain Refinement Achievable | Moderate; limited by strain ceiling | Ultrafine and nanoscale grain structure routinely achievable |
CORE FEATURES & CAPABILITIES
Engineering Capabilities Designed for Demanding Research
Every specification of the MAXStrain system is engineered to solve the hardest problems in severe plastic deformation research and high-strain-level deformation testing.
Technical Specifications
Every parameter engineered for precision, reproducibility, and research-grade performance in multi-axis hot deformation and severe plastic deformation research.
|
Specifications |
Gleeble MAXStrain MCU |
| System Format | |
|
Test Frame |
Horizontal type with dual 99 mm (3.9 in) diameter columns |
|
Mechanical System |
Closed-loop hydraulic servo control |
| System Tolerances | |
|
Maximum Static Force in Compression |
20,000 kg (~44,000 lb) — 196 kN |
|
Maximum Dynamic Force in Compression |
8,000 kg (~17,600 lb) at 700 mm/s — 80 kN |
|
Maximum Stroke Rate in Compression |
350 mm/s (13.7 in/s) |
|
Minimum Stroke Rate in Compression |
0.01 mm/s (3.94 × 10⁻⁴ in/s) |
|
Maximum Stroke Distance |
36 mm (1.41 in) |
|
Maximum Number of Compression Hits |
No Specific Limit |




