GLEEBLE 3800-GTC SYSTEM
World-Leading Thermo-Mechanical Physical Simulation for Advanced Materials Testing
The ultimate hot rolling simulation equipment, weld HAZ thermal cycle simulator, and high-temperature compression testing system. Accelerate materials development, reduce production costs, and eliminate costly trial-and-error testing. The Gleeble 3800-GTC® thermo-mechanical physical simulation system delivers unmatched precision and versatility for researchers and engineers who demand exact replication of real-world manufacturing processes in a controlled laboratory environment.
Whether you're optimizing hot rolling parameters, validating welding procedures, or developing next-generation alloys, the Gleeble 3800-GTC provides the thermo-mechanical simulation capabilities that transform months of production testing into days of precise, repeatable laboratory analysis.
With heating rates up to 10,000°C/second, 20 metric tons of compressive force, and stroke rates up to 2,000mm/sec, this is the most powerful standard physical simulation system available—purpose-built for the demanding requirements of metallurgical research, process optimization, and materials characterization.
CAPABILITIES THAT SET THE INDUSTRY STANDARD
Materials testing laboratories face increasingly complex demands as advanced alloys, additive manufacturing, and extreme operating conditions push the boundaries of traditional testing methods. The Gleeble 3800-GTC System addresses these challenges head-on.
CORE FEATURES ENGINEERED FOR PERFORMANCE
Every component of the Gleeble 3800-GTC has been designed to deliver the precision, versatility, and reliability that modern materials testing demands.
Unmatched Thermal Control
- Heating Rate: Up to 10,000°C/second via direct resistance heating
- Temperature Range: Ambient to 3,000°C
- Cooling Rate: Up to 10,000°C/second at specimen surface
- Control Accuracy: ±1°C at steady-state equilibrium
- Optional Induction Heating: Uniform temperature distribution for compression testing
Flexible Testing Configurations
- Mobile Conversion Units (MCUs) for rapid reconfiguration
- Multiple grip and anvil systems for diverse specimen geometries
- Integrated touchscreen Gleeble Touch Control (GTC) interface
- Real-time data acquisition and closed-loop digital control
- Compatible with contact and non-contact measurement systems
Modular Design Architecture
Modular system architecture allows configuration customization and future expansion with additional test capabilities as laboratory requirements evolve.
- Field-upgradeable hardware components
- Software modules for specialized testing
- Accommodates third-party instrumentation
- Protects your investment long-term
Versatile Mechanical Testing
Hydraulic actuator system provides precise control of tensile, compression, and torsion loading up to 200 kN, enabling comprehensive mechanical characterization under thermal conditions.
- Hot tensile and compression testing to failure
- Plane strain compression testing capability
- Stress relaxation and creep testing
- Dynamic strain control for hot working simulation
Advanced Data Acquisition
High-speed digital data acquisition system captures temperature, load, displacement, and strain data at up to 10,000 Hz, providing comprehensive documentation of every experiment.
- Synchronized multi-channel data recording
- Export to standard analysis formats
- Real-time graphical display of test parameters
- Automated report generation capabilities
Intuitive Control Software
Windows-based control software provides intuitive test programming with pre-configured templates for common simulation tests, reducing operator training time and minimizing errors.
- Graphical thermal cycle programming interface
- Extensive test template library included
- Remote monitoring and control capabilities
- Comprehensive safety interlocks and monitoring
Environmental Control Chamber
Optional controlled atmosphere chamber enables testing in vacuum, inert gas, or reactive atmospheres, protecting reactive materials and enabling oxidation studies.
- Vacuum levels to 10⁻⁴ Torr
- Inert gas atmosphere control (Argon, Helium)
- Prevents oxidation of reactive alloys
- Enables controlled oxidation studies
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Specifications |
3800-GTC | 3500-GTC | 3180-GTC |
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Force Capacity |
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Maximum Compressive Force |
20 Metric Tons | 10 Metric Tons | 8 Metric Tons |
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Maximum Tensile Force |
10 Metric Tons | 10 Metric Tons | 8 Metric Tons |
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Stroke Performance |
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Maximum Stroke Distance |
125 mm | 100 mm | 100 mm |
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Maximum Stroke Rate |
2,000 mm/sec | 1,000 mm/sec | 1,000 mm/sec |
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Minimum Stroke Rate |
0.001 mm/sec | 0.001 mm/sec | 0.01 mm/sec |
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Temperature Control |
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Maximum Temperature* |
3,000 °C | 3,000 °C | 1,700 °C |
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Maximum Heating Rate |
10,000 °C/sec | 10,000 °C/sec | 8,000 °C/sec |
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Maximum Quenching Rate* |
10,000 °C/sec | 10,000 °C/sec | 10,000 °C/sec |
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Specimen Capacity |
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Maximum Specimen Size |
20 mm diameter | 20 mm diameter | 12 mm diameter |




