GLEEBLE 3800-GTC SYSTEM

World-Leading Thermo-Mechanical Physical Simulation for Advanced Materials Testing

 

The ultimate hot rolling simulation equipment, weld HAZ thermal cycle simulator, and high-temperature compression testing system. Accelerate materials development, reduce production costs, and eliminate costly trial-and-error testing. The Gleeble 3800-GTC® thermo-mechanical physical simulation system delivers unmatched precision and versatility for researchers and engineers who demand exact replication of real-world manufacturing processes in a controlled laboratory environment.

 

Whether you're optimizing hot rolling parameters, validating welding procedures, or developing next-generation alloys, the Gleeble 3800-GTC provides the thermo-mechanical simulation capabilities that transform months of production testing into days of precise, repeatable laboratory analysis.

 

With heating rates up to 10,000°C/second, 20 metric tons of compressive force, and stroke rates up to 2,000mm/sec, this is the most powerful standard physical simulation system available—purpose-built for the demanding requirements of metallurgical research, process optimization, and materials characterization.

 

 

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Discover how the Gleeble 3800-GTC can accelerate your research timeline, reduce development costs, and provide the competitive advantage your organization needs.


 

CAPABILITIES THAT SET THE INDUSTRY STANDARD

 

Materials testing laboratories face increasingly complex demands as advanced alloys, additive manufacturing, and extreme operating conditions push the boundaries of traditional testing methods. The Gleeble 3800-GTC System addresses these challenges head-on.

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Eliminate Process Uncertainty
Accurately simulate real manufacturing conditions before committing to full-scale production, reducing scrap rates and costly process iterations through validated thermo-mechanical profiles.

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Accelerate Development Cycles
Compress months of traditional testing into days with rapid thermal cycling and automated test sequences, enabling faster time-to-market for new materials and processes.

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Ensure Joining Integrity
Predict and prevent heat-affected zone (HAZ) failures in critical welds through precise thermal cycle simulation, protecting infrastructure and lives while meeting stringent code requirements.

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Expand Testing Capabilities
Test exotic alloys, composites, and advanced materials under extreme conditions that conventional testing equipment simply cannot achieve, opening new research and commercial opportunities.

 


 

CORE FEATURES ENGINEERED FOR PERFORMANCE

 

Every component of the Gleeble 3800-GTC has been designed to deliver the precision, versatility, and reliability that modern materials testing demands.

Unmatched Thermal Control

  • Heating Rate: Up to 10,000°C/second via direct resistance heating
  • Temperature Range: Ambient to 3,000°C
  • Cooling Rate: Up to 10,000°C/second at specimen surface
  • Control Accuracy: ±1°C at steady-state equilibrium
  • Optional Induction Heating: Uniform temperature distribution for compression testing

Superior Mechanical Performance

  • Maximum Compressive Force: 20 metric tons
  • Maximum Tensile Force: 10 tons (20 tons with 3800-GTC-20/20)
  • Stroke Distance: 125mm maximum
  • Stroke Rate: 0.001 to 2,000 mm/second
  • Control Modes: Force, displacement, strain, stress, extensometry

Flexible Testing Configurations

  • Mobile Conversion Units (MCUs) for rapid reconfiguration
  • Multiple grip and anvil systems for diverse specimen geometries
  • Integrated touchscreen Gleeble Touch Control (GTC) interface
  • Real-time data acquisition and closed-loop digital control
  • Compatible with contact and non-contact measurement systems

Modular Design Architecture

Modular system architecture allows configuration customization and future expansion with additional test capabilities as laboratory requirements evolve.

  • Field-upgradeable hardware components
  • Software modules for specialized testing
  • Accommodates third-party instrumentation
  • Protects your investment long-term

Versatile Mechanical Testing

Hydraulic actuator system provides precise control of tensile, compression, and torsion loading up to 200 kN, enabling comprehensive mechanical characterization under thermal conditions.

  • Hot tensile and compression testing to failure
  • Plane strain compression testing capability
  • Stress relaxation and creep testing
  • Dynamic strain control for hot working simulation

Advanced Data Acquisition

High-speed digital data acquisition system captures temperature, load, displacement, and strain data at up to 10,000 Hz, providing comprehensive documentation of every experiment.

  • Synchronized multi-channel data recording
  • Export to standard analysis formats
  • Real-time graphical display of test parameters
  • Automated report generation capabilities

Intuitive Control Software

Windows-based control software provides intuitive test programming with pre-configured templates for common simulation tests, reducing operator training time and minimizing errors.

  • Graphical thermal cycle programming interface
  • Extensive test template library included
  • Remote monitoring and control capabilities
  • Comprehensive safety interlocks and monitoring

Environmental Control Chamber

Optional controlled atmosphere chamber enables testing in vacuum, inert gas, or reactive atmospheres, protecting reactive materials and enabling oxidation studies.

  • Vacuum levels to 10⁴ Torr
  • Inert gas atmosphere control (Argon, Helium)
  • Prevents oxidation of reactive alloys
  • Enables controlled oxidation studies

 


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EXPLORE THE NEXT GENERATION OF MATERIALS TESTING

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Specifications

3800-GTC 3500-GTC 3180-GTC

Force Capacity

     

Maximum Compressive Force

20 Metric Tons 10 Metric Tons 8 Metric Tons

Maximum Tensile Force

10 Metric Tons 10 Metric Tons 8 Metric Tons

Stroke Performance

     

Maximum Stroke Distance

125 mm 100 mm 100 mm

Maximum Stroke Rate

2,000 mm/sec 1,000 mm/sec 1,000 mm/sec

Minimum Stroke Rate

0.001 mm/sec 0.001 mm/sec 0.01 mm/sec

Temperature Control

     

Maximum Temperature*

3,000 °C 3,000 °C 1,700 °C

Maximum Heating Rate

10,000 °C/sec 10,000 °C/sec 8,000 °C/sec

Maximum Quenching Rate*

10,000 °C/sec 10,000 °C/sec 10,000 °C/sec

Specimen Capacity

     

Maximum Specimen Size

20 mm diameter 20 mm diameter 12 mm diameter

 

 


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CURIOUS ABOUT THE GLEEBLE SERIES 3800-GTC?

From system capabilities and testing applications to setup, operation, and support—find clear, expert answers to help you move forward with confidence. Browse the FAQ to get the insights you need, fast.


 

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We can help select the best precision thermo-mechanical materials testing system for your needs.